Custom Aluminum Casting & Machining Services
Exceptional Speed & Precision
Southern Aluminum Foundry (SAF) is a leader in non-ferrous casting solutions, delivering high-quality results with exceptional speed and precision. With state-of-the-art equipment, including the advanced DISA MATCH 24/28 machine, thermal reclaim no-bake systems, and large-format permanent mold/gravity-fed die casting, we produce a wide array of castings, from ounces to 400 pounds, in a variety of aluminum alloys. Our commitment to quality, speed, and customer satisfaction sets us apart in the industry. SAF is your trusted source for reliable and cost-effective manufacturing solutions.
Our Capabilities
Advanced Molding Technology: The DISA MATCH 24/28 matchplate, green-sand molding machine is at the heart of our services. This cutting-edge technology enables us to produce high-quality castings with unmatched consistency and speed.
High-Speed Production: Capable of producing over 100 molds per hour, the DISA MATCH 24/28 allows us to meet tight deadlines and large-volume orders without compromising on quality.
Precision and Accuracy: The DISA MATCH 24/28 is engineered for maximum rigidity and precise control. This precision ensures consistent casting dimensions and reduces the need for secondary machining.
Versatile Materials: While we specialize in non-ferrous metals, particularly aluminum alloys, we can accommodate various material specifications depending on your project requirements. We pour aluminum alloys A356, 319, 535, plus others.
Flexible Production: From short runs to long production series, we accommodate diverse requirements with a focus on quality and efficiency. We are exceptionally adept at handling low-to-medium volume production of high-quality castings.
Why Choose Southern Aluminum Foundry?
Superior Quality: Our commitment to quality is reflected in every casting we produce. The advanced features of the DISA MATCH 24/28, such as its adaptive mold thickness control and in-chamber parting spray system, ensure premium quality molds.
Cost-Effective Solutions: Our efficient processes and high-speed capabilities enable us to offer cost-effective solutions, even for short runs.
Fast Turnaround: We pride ourselves on delivering high-quality products with very short lead times, often under a month. Our investment in the DISA MATCH 24/28 allows us to provide this fast turnaround.
Experienced Team: Our leadership team has 20+ years of foundry experience and is dedicated to providing exceptional service and results.
Customer-Centric Approach: We focus on understanding and meeting your unique needs, providing personalized service and support throughout the production process. We help both large and small organizations realize their design goals. We can work from a sketch on a napkin or from detailed engineering plans.
New Castings
New Castings can take under a month. Whether you have a 3D CAD model or a sketch on a cocktail napkin, we’ll walk through the steps to take your product from concept through production.
Existing Castings
Existing Castings can take under a month. If you need to move from a different domestic or international foundry, we will discuss the existing details and get you up and running quickly and painlessly.
How the DISA MATCH 24/28 Achieves High-Quality Castings
The DISA MATCH 24/28 is a matchplate, green-sand molding machine that offers high speed, flexibility, and consistent mold quality. This machine produces premium-quality molds with a maximum machine-related mismatch of 0.20mm and is well-suited for a wide range of applications.
Matchplate Technology: The DISA MATCH 24/28 utilizes patented DISA matchplate technology combined with the DISAMATIC® Blow/Squeeze mechanism. This combination ensures consistent and precise mold creation, fundamental to high-quality castings.
Rigid and Accurate System: The machine is built with a rigid design and precise controls, allowing for a maximum machine-related mismatch of only 0.20mm. This precision minimizes defects and ensures accurate casting dimensions.
Sand Filling: The sand blow system ensures effective sand filling, even in deep-pocket molds, without needing ram-up blocks. This system leads to consistent mold density and reduces the risk of defects.
In-Chamber Parting Spray: The DISA MATCH 24/28 includes an in-chamber parting spray system, which prevents sand from sticking to the pattern plate. This system improves mold quality and reduces the need for machining.
Adjustable Stripping: The machine has fully adjustable stripping height and acceleration, which protects mold integrity and optimizes the cycle time.
Adaptable Mold Height: The adaptable mold height system ensures a constant sand-metal ratio, contributing to consistent casting quality.
Fixed Cope: A fixed cope allows for flexible mold changes and extra-precise stripping.
Flexible Operation: The DISA MATCH 24/28 has flexible, easily adjusted down sprue positions, allowing fast and simple pattern changes.
PLC and Hydraulic Systems: The machine has fully integrated PLC and hydraulic systems that regulate all movements, ensuring precise and repeatable operations.
Adaptive Mold Thickness Control: This feature ensures consistent mold thickness even when sand properties change.
Maintenance and Uptime: The DISA MATCH 24/28 has a robust and simple design with minimal moving parts. The design ensures reliable operation and maximizes uptime.
Pattern Changes: The DISA MATCH 24/28 machine allows for fast and straightforward pattern changes, reducing downtime and increasing production efficiency.
Let’s Bring Your Vision to Life
From your first consultation to final delivery, we partner with you every step of the way to make your project a success. Whether you have questions, need advice, or are looking for a free quote on new or existing products, we’re here to help.
